FLECOTEC

FLECOTEC

A unique pharmaceutical containment solution for the aseptic transfer of toxic or highly sensitive solids

Manufacturing pharmaceutical powders and tablets often involves handling toxic or highly sensitive solids that can pose a threat to people’s safety.
Constant care must be taken to prevent cross-contamination via raw materials or other APIs.

The Flecotec System from Rommelag was developed especially for the challenge of filling and discharging highly sensitive materials. This innovative pharmaceutical containment system was designed for seamless integration into existing processes, requiring no new certifications upon implementation. As a single-use system, Flecotec dramatically reduces the time spent cleaning.

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One containment system - endless possibilities

The Flecotec System by Rommelag is an innovative containment concept that simultaneously protects employees and reliably prevents contamination, all the while eliminating the need for protective clothing in many work areas.

Your processes are simply, securely, and reliably packaged.

From start to finish, the Flecotec System ensures cost-effectiveness along your entire production line. In terms of speed, no other aseptic transfer system can compete.

The system is primarily used in labs and clean rooms{j}during tasks such as isolator weighing, filling and decanting finished tablets, and the material transfer of powders and other solids.

The Flecotec System is used as a secondary interface to house all sampling, filling, and decanting activities. This means that all system and process certifications remain fully intact.

Absolutely no additional expenses are incurred via subsequent inspections.

NOTE: Products illustrated here may differ from the current product range.

Contained processing made simple

It takes only a few components – in standard sizes or tailored to your needs – to securely contain all filling, decanting, and weighing processes.

Slider

Slider

Reliably secures all Flecozip components to one another. Following the completion of the filling or decanting process, the slider safely seals the components and separates them.

Flecotric

Flecotric

This flexible containment tri-clamp enables the simple and secure connection of processing units and Flecozip adapters. In many cases, Flecozip eliminates the need for stainless steel pipe connections and elaborate cleaning processes.

Flecozip-Bag

Flecozip-Bag

Ideal for use in laboratories and clean rooms. The material fulfills all requirements for primary pharmaceutical packaging. Available in volumes ranging from a few milliliters to 100 liters.

Flecobox

Flecobox

This individually pre-fabricated container includes a secondary containment interface and integrated gloves. It meets all requirements for containment level OEB 5 for highly toxic products.

Flecofilm

Flecofilm is a pharmaceutical grade material specially developed for applications in pharmaceutical manufacturing as well as in fine chemicals, food and cosmetics.

Learn more about Flecofilm

Flecotec: Reliable, low maintenance, and successful containment

The Flecotec System can be adapted to many process interfaces and offers reliable protection against cross-contamination and direct human contact.

As a single-use system, all components can be disposed of after use, thus minimizing the need for costly cleaning and sterilization processes.

Applications of the Flecotec Pharmaceutical Containment System:

Preparation

Preparation

When prepping incoming raw materials for storage or further processing, the Flecozip liner bags can be used to ensure safe and contamination-free handling.

Sampling and Weighing

Sampling and Weighing

Containers of prepped raw materials are docked to the Flecobox by means of the Flecozip closure. The primary packaging can be safely opened for sampling and weighing using the glove ports.

In-Line Sampling

In-Line Sampling

When sampling directly from a processing unit, a Flecozip adapter is attached to the outlet flange. This adapter remains fixed to the sampling point for the entire production campaign.

Discharging Bags

Discharging Bags

A unique feature of the Flecotec system is an innovative discharging mechanism: the Flecotec Material Transfer System (MTS), in which Flecotec closures are used as a secondary interface, just as in bag filling processes.

Filling Bags

Filling Bags

Perfect for swift and secure connections, Flecozip bags and their various connection components allow for fast material transfer.

Tablet Bags

Tablet Bags

The Flecotec system also includes specially developed bags and fasteners for filling tablets.

The Advantages of the Flecotec Containment System at a Glance

  • Flexible system

  • All components made from pharmaceutical grade materials

  • Simple assembly

  • Compliant with all certifications (if system is used as a secondary interface)

  • Quick and easy to use

  • Compatible with nearly all LDPE containers

  • Containers available in volumes ranging from a few milliliters to 100 liters

  • Flecotric comes standard with a TC gasket

  • Plastic films available in a range of thicknesses

  • 130 µm standard thickness is ideal for aseptic powder transfer

  • Special film thicknesses minimize weighing errors

  • Available in all standard connection diameters

  • Highly economical

  • Minimal cleaning costs

  • And so much more

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Would you like to learn more about our flexible aseptic packaging solutions? We look forward to hearing from you!

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