bp 700 | BFS Platform for LVP Production | Rommelag

Design ohne Titel - 2026-04-30T124102.616

Value Proposition

A BFS platform for more efficient LVP production

In LVP production, the machine itself accounts for only 15% of the unit cost. The larger opportunity lies in the remaining operating factors that shape Total Cost of Ownership across the line: output per hour and square meter, downtime, quality-related effort, cleanroom space, and resource consumption.

The bp 700 was developed from the ground up on a blank sheet of paper to address these factors and reduce the hidden 85%.

Output and Space

The bp 700 is designed to increase output while using space more efficiently and reducing facility constraints. For manufacturers working within existing buildings, that creates more flexibility for modernization and consolidation. It also reduces the burden on the classified area by relocating key elements outside the cleanroom and simplifying access and cleaning.

Up to 40% more output per hour
10% more bottles per square meter
Only 20% of the aseptic cabinet located in the classified area
Room height of 3.5 m for use in existing buildings
CIP and vacuum cleaning run in parallel, saving 30 minutes per cycle

Minimized Downtime

The bp 700 is designed to recover production time by simplifying changeovers, cleaning, and maintenance across the process. The result is more usable capacity without adding another machine.

Format changes in under 2 hours, with quick connectors that eliminate time-consuming coupling and decoupling
75% faster than previous models
Approx. 330 additional production hours per year
Roughly 1 million additional bottles per year
Smart format monitoring (RFID-based) that prevents misconfiguration
Clean nozzle cores in 15 minutes instead of four hours, with one operator instead of two

Quality Management

Smart digital solutions and automated documentation help reduce manual quality effort while supporting clearer process control, lower human error, more consistent product quality, and faster batch release. Guided operation, structured presets, and smart format monitoring all support safe, repeatable day-to-day production.

Guided HMI: Clear step-by-step operator guidance minimizes human error
Comprehensive process monitoring using defined CPPs
Faster batch release
Automated documentation to reduce manual quality effort
Digital quality systems with MES / Historian integration
GAMP Category 4 software structure
Simplified recipe structure for format changes, product changes, cleaning, and polymer changes

Resource Efficiency

Practical design changes help reduce material use, energy demand, water consumption, and wear-related operating effort. The bp 700 is designed to improve efficiency in a way that also lowers resource consumption over time and extends component life.

25 tons less plastic per year through improved head-mold design
30% lower energy consumption per bottle
80% reduced water consumption through sprayball cleaning - saving 2,000 liters per cycle
Double the lifetime of the parison cutting system through bidirectional cutting

The bp 700 platform includes bp 710, bp 730, and bp 750 configurations and covers volumes from 100 to 1,000 ml. This platform approach supports flexibility in capacity, output, and future expansion.

Volume range: 100 ml to 1,000 ml
Platform variants: bp 710, bp 730, bp 750
Output range: Up to 6,400 bottles per hour
Room-height requirements: 3.5 m
Format change time: under 2 hours
Software / compliance class: GAMP Category 4
Material compatibility: LDPE / PP

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bp 700 Platform

One platform. Multiple configurations.

The bp 700 platform is designed as a family of models for different output and capacity requirements. It supports scalable growth, future volume changes, and upgrade paths within one standardized platform concept. The platform is scalable from 100 to 1,000 ml, and future volume changes are supported through additional molds.

bp 710: Entry-level platform configuration for specialty products and selected output requirements. (Coming soon)
bp 730: Core platform configuration for standard LVP production requirements, upgradeable to bp 750.
bp 750: Higher-capacity platform configuration for maximum output and full flexibility. (Coming soon)

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Ready to explore the next step?

If you would like to review the platform in more detail or discuss your production requirements, Rommelag can support you from the first technical conversation onward.